Tungsten Carbide Saw Blades: Iyo Pinnacle Yekucheka Kuita
Yakagadzirirwa Kunyanya Kuita: Iyo Sayenzi Kuseri kweCarbide Blades
Tungsten carbide saw blades inomiririra kumucheto kweiyo maindasitiri ekushandisa tekinoroji, kusanganisa tungsten carbide zvimedu (85-94%) necobalt binder (6-15%) kuburikidza nepamusoro sintering maitiro. Izvi zvinogadzira chinhu chine hunhu hunoshamisa:
- Kuoma: 1,500-2,200 HV (Vickers)
- Kudzivirira Kupisa: Inochengetedza kucheka kusvika ku900 ° C
- Pfeka Resistance: 50-100X hupenyu hwakareba kupfuura HSS blades
Shanghai Easydrill inoshandisa sub-micron carbide mamakisi (0.5-0.8μm) ane akawanda-akaiswa cobalt matrices mumashizha awo ekutanga. Uku kuumbwa kwevaridzi kunozadzisa chiyero chakakomba pakati pekuomarara kwekutsemuka uye kuramba kupfeka - zvichiita kuti mablades akwanise kumirisana nemasimba akawandisa anosangana neazvino CNC yekucheka maapplication.
Technical Advantages Redefining Industrial Cutting
1. Hurefu husingaenzaniswi & Kushanda Kwemari
Laboratory test inoratidza:
- Carbide blades anogara 8-12X kureba kupfuura HSS dzimwe nzira mukucheka simbi
- Yakaderedzwa chishandiso shanduko frequency inowedzera kushandiswa kwemuchina ne30-45%
- Mari-per-cut inodzikira kusvika pa60% kunyangwe yakakwira yekutanga investimendi
2. Yakanyanyisa Material Kugona
Easydrill's carbide blades process zvinhu zvisingagoneke kune akajairwa blades:
- Simbi dzakaomeswa (HRC 50-65)
- Abrasive composite (CFRP, G10, carbon ceramics)
- Asina-ferrous alloys ane silicon content> 18%
- Simbi dzisina tsvina (304, 316L, duplex mamakisi)
3. Precision Cutting Performance
- Chengetedza kushivirira kwedimensional mukati me ± 0.05mm
- Surface inopedzisa kusvika kuRa 0.4μm inogoneka
- Minima burr kugadzirwa pane zvitete zvinhu (<0.5mm)
Performance Comparison Table:
| Parameter | Carbide Blades | HSS Blades |
|---|---|---|
| Max Kucheka Speed | 350+ SFM | 120 SFM |
| Kuoma | 90-92 HRA | 62-67 HRC |
| Kushivirira Kupisa | 900°C | 600°C |
| Typical Lifespan | 3,000+ kuchekwa | 300-500 kucheka |
| Zvinokurudzirwa Zvinhu | Simbi yakaomeswa, makombisi | Simbi yakapfava, aluminium |
Maindasitiri Zvikumbiro Uko Carbide Inotonga
Metal Manufacturing Revolution
- Motokari: Kucheka magiya akaomeswa mabhesi (HRC 58-62), mabhureki rotor, ekisi shafts.
- Aerospace: Precision slotting turbine blades (Inconel 718), composite airframe components
- Simba: Kugadzira oiri / gasi kuchera zvikamu, mhepo turbine shafts
Specialized Material Processing
- Composite Kucheka: Delamination-yemahara kucheka kweCFRP ine nyanzvi mazino geometries
- Dombo/Kongiri: Mabladhi ane dhaimondi akasimbiswa emidziyo yekuvaka
- Indasitiri yeChikafu: Sanitary Stainless steel processing pasina kusvibiswa
Injiniya Yakanakisa: Shanghai Easydrill Innovations
Semugadziri anotungamira ISO 9001-certified, Easydrill inosundira carbide tekinoroji mberi ne:
1. Advanced Zino Technology
- Asymmetric Kukuya: Inoderedza vibration ne40% mukucheka-kutetepa madziro
- Variable Pitch Dhizaini: Inobvisa harmonic resonance pakakwirira RPM
- Micro-Grain Carbide (0.4μm): Yechionioni inopera pazviyo zvekurapa
2. Proprietary Coatings
- TiAlN (Aluminium Titanium Nitride): 2,800 HV kuoma
- DLC (Daimondi-SeCarbon): <0.1 friction coefficient
- Nanocomposite Layers: Multi-functional thermal barriers
3. Precision Manufacturing
- Automated CNC kugaya ne ± 0.005mm kushivirira
- Electron beam welding for void-free joints
- Resonance-yakaedzwa blade miviri
Kusarudza Yako Yakanyanya Carbide Blade: Tekinoroji Guide
Critical Selection Parameters
| Material | Zino Geometry | Coating | SFM Range |
|---|---|---|---|
| Mild Steel | ATB 15° | TiN | 250-350 |
| Stainless | TCG | TiCN | 180-280 |
| Aluminium | Hi-ATB 20° | Uncoated | 3,000-5,000 |
| Composites | Triple Raker | DLC | 120-200 |
Kushandisa Maitiro Akanakisisa
- Yekumhanyisa Kudzora: Usambofa wakapfuura mugadziri mukuru weSFM chiyero
- Feed Optimization: Chengetedza 0.06-0.12 mm / zino chip mutoro
- Coolant Strategy: High-pressure mafashamo kutonhora (>15 bar) yesimbi dzakaoma
- Harmonic Management: Shandisa akasiyana pitch blades pamusoro pe3,000 RPM
Ramangwana reCarbide Technology
Shanghai Easydrill inotungamira hunyanzvi ne:
- Smart Blade Systems: Yakamisikidzwa sensors yekutarisa tembiricha uye kupfeka
- Hybrid Substrates: Gradient carbide zvimiro zvekukanganisa kuramba
- Sustainable Manufacturing: Yakavharwa-loop tungsten recycling
- AI-Yakagadziridzwa Dhizaini: Algorithm-yakagadzirwa mazino geometries
Nei Carbide Blades Achiendesa Isingaenzaniswi ROI
Nepo mitengo yekutanga iri 3-5X yakakwira kupfuura HSS, carbide blades inopa:
- 75% kuderedzwa kwechishandiso chekuchinja basa
- 40% kuwedzera kwekushandisa muchina
- 62% yakaderera mutengo-per-cut mumasimbi akaomarara
- Zero rework pane chaiyo zvikamu
Sangana neiyo Easydrill Advantage
Shanghai Easydrill's carbide saw blades inosanganisa hunyanzvi hweGerman engineering neChinese kugadzira zvakanaka. Kubva inotakurika bhendi saw blades kusvika 800mm inotonhora saw application, mhinduro dzedu dzinounza:
✓ Yakagadzirirwa mazino geometri kune yako chaiyo zvinhu
✓ Proprietary nano-coatings ekushandisa zvakanyanya
✓ Wechitatu-bato rakasimbiswa dhizaini rekuita kwechero blade
✓ Tsigiro yehunyanzvi nekucheka parameter optimization
Shandura mashandiro ako ekucheka - Bata Shanghai Easydrill nhasi kuti uwane yemahara application yekuongorora uye bvunzo blade chirongwa.
Nguva yekutumira: Jun-16-2025