Diamond Core Bits: Precision Injiniya yeKunyanya Kuchera Kuita

Core Tekinoroji: Mabatiro Edhaimondi Anoita Kupfuura Zvakajairwa Zvishandiso

1. Kucheka Chimiro & Material Science

• Impregnated Diamond Bits: Aya anoratidza synthetic diamond grit yakafanana yakaturikwa muhupfu simbi matrix (kazhinji tungsten carbide). Sezvo matrix inopfeka zvishoma nezvishoma panguva yekuchera, makristasi edhaimani matsva anoramba achifumurwa-kuchengeta nzvimbo inocheka yakapinza. Iyi yekuzvivandudza dhizaini inopa yakasarudzika yehupenyu hurefu mune abrasive granite, quartzite, uye yakaoma dombo mafomu..
• Surface-Set PDC Bits: Polycrystalline Diamond Compact (PDC) mabits anoshandisa madhaimani emaindasitiri akasungirirwa kune tungsten carbide cutters. Yakagadzirwa neyakaenzanirana blade geometries (6-8 blades) uye 1308mm premium cutters, ivo vanopa hukasha kubviswa kwedombo mune epakati-akaoma maumbirwo seraimu kana dhaka. Hydraulic optimization inova nechokwadi chekuchenesa marara, kudzivirira bit balling.
• Hybrid Innovations: Turbo-segmented marimu anosanganisa laser-welded diamond zvikamu zvine serrated edges, inosimudzira kucheka kumhanya mukongiri uye ceramic tile. Iwo masegment '2.4-2.8mm ukobvu uye 7-10mm kureba anopa kugadzikana kwechimiro panguva yekushanda kwe-torque yakakwirira.

2. Manufacturing Techniques

• Laser Welding: Inogadzira chisungo chesimbi pakati pezvikamu uye miviri yesimbi, inomira tembiricha inosvika 1,100 ° C. Izvi zvinobvisa kurasikirwa kwechikamu mune yakasimbiswa kongiri kana yakadzika-gomba coring.
• Hot-Press Sintering: Inoshandiswa kune mabits akapinzwa, iyi nzira inobatanidza madhaimani-matrix macomposites pasi pekupisa kwakanyanya / kudzvanywa, kuve nechokwadi chekugovera madhaimondi mayunifomu uye kuramba kupfeka.

3. Precision Engineering Features

• TSP/PDC Gauge Dziviriro: Thermally Stable Diamond (TSP) kana arc-shaped cutters inodzivirira dhayamita rekunze, ichichengetedza buri chairo kunyangwe pasi pekunetseka kwepashure.
• Parabolic Profiles: Yakadzika, yakakombama zviso zviso zvinoderedza nzvimbo yekubata, ichidzikisa torque zvinodiwa uku ichiwedzera kupinda.

Nei Maindasitiri Achisarudza Dhaimondi Core Bits: Zvisingaenzaniswi Mabhenefiti

• Kumhanyisa & Kushanda: Deredza nguva yekuchera kusvika ku300% zvichienzaniswa neyakajairwa mabhiti. Laser-welded turbo segments akacheka kongiri yakasimbiswa pa5-10x nekukurumidza mitengo pane dzimwe nzira dzecarbide.
• Sample Kutendeseka: Bvisa macores asina kusvibiswa ane pedyo-zero fracturing-yakakosha pakuongororwa kwemaminerari kana kuyedzwa kwechimiro. PDC bits inopa 98% core recovery rates mudombo rakaoma.
• Kubudirira Kwemari: Pasinei nemitengo yakakwira yekutanga, hupenyu hwemadhaimani (semuenzaniso, 150–300+ metres mugranite) inodzikisa mutengo-pamita ne40-60%.
• Kushanda kwakasiyana-siyana: Kubva pamatombo ejecha akapfava kusvika kune simbi-yakasimbiswa kongiri, matrices akasarudzika anochinjika kuUCS (Unconfined Compressive Strength) siyana dze20-300 MPa.
• Kukanganisa kwakaderera Saiti: Vibration-yemahara mashandiro anochengetedza kutendeseka kwechimiro mumapurojekiti ekugadzirisa.

Zvishandiso zveIndasitiri: Kupi Diamond Bits Excel

Mining & Geological Exploration

• Mineral Core Sampling: HQ3/NQ3-saizi yakamisikidzwa mabhiti (61.5–75.7mm dhayamita) tora pristine cores kubva pakadzika yakaoma-dombo maumbirwo. Yakapetwa neakakwira-torque rigs senge Boart Longyear LM110 (128kN feed simba), ivo vanowana 33% nekukurumidza kupinda mune iron ore kana goridhe deposits.
• Matsime eGeothermal: PDC mabits anoboora nepakati pemakomo anoputika basalt uye abrasive igneous layers, inochengetedza kushanda pa300°C+ tembiricha 1.

Kuvaka & Civil Engineering

• Structural Drilling: Laser-welded core bits (68-102mm) inogadzira madhaivhi eHVAC kana mabhaudhi eanchor mune kongiri slabs. Segment pre-edging tekinoroji inogonesa akachena, maburi-asina maburi pasina spalling.
• Granite/Marble Fabrication: Brazed wet-core bits (19–65mm) akacheka countertop pombi makomba ane polished edges, kubvisa kupfava. Kutonhora kwemvura kunowedzera hupenyu 3x 510.

Infrastructure & Utilities

• Tunnel Boring: Mabheti eReamer ane anotsiviwa nemaroller makoni anokudza maburi ekutyaira kusvika 1.5m+ madhayamita epombi kana mashaft ekufema.
• Concrete Kuongorora: 68mm hollow-core bits inobvisa samples yekumanikidza simba rekuyedza mumabhiriji / mapurojekiti emugwagwa.

Kusarudza Iyo Yakarurama Bit: Technical Sarudzo Zvinhu

Tafura: Bit Selection Guide by Material

Critical Selection Criteria:

1. Formation Hardness: Shandisa nyoro-bond impregnated bits for silicified rock; sarudza PDC mune zvepakati-zvakaoma zvikamu.
2. Kunotonhora Zvinodiwa: Kuchera mvura (mvura-yakatonhorera) kunodzivirira kupisa mumakomba akadzika; dry drilling suits shallow kongiri.
3. Rig Kuenderana: Match shank mhando (semuenzaniso, 5/8 ″-11 shinda, M14) kudhiza michina. Iyo LM110 rig's modular dhizaini inogamuchira ese indasitiri-yakajairwa mabits.
4. Diameter/Kudzika: Mabhiti anopfuura 102mm anoda madhiramu akaomarara kudzivirira kutsauka.

Zvitsva Zvinoumba Ramangwana

• Smart Drilling Integration: Sensors dzakamisikidzwa mumabits relay real-time data pakupfeka, tembiricha, uye shanduko yekugadzira kune rig controllers.
• Nanostructured Diamonds: 40% yakakwirira abrasion kuramba kuburikidza nenano-coatings kwehupenyu hwakareba.
• Eco-Hushamwari Dhizaini: Masisitimu ekudzokorodza mvura uye mafuta anoodza biodegradable anopindirana neakasimba maitiro emigodhi.